Customer Application Research Report
Customer
Cement Plant, Tangshan, Public Company, China
System Introduction
Grate Cooler: ISOVG46 Hydraulic Oil, Oil Tank Capacity: 4500L
Problem
When the grate cooler is running normally, all three lines detecting oil contamination levels are above NAS 11. The main sources of oil contaminants are dust from the equipment's operating environment, damage to the equipment itself, and secondary contamination introduced during maintenance. Contaminant particles constantly flow and accumulate in the hydraulic system, seriously shortening the life of hydraulic components and hydraulic oil, which in turn affects the operational stability of the grate cooler. Daily maintenance costs for the grate coolers on lines A, B, and C are high, so we need to find effective cost-reduction measures and improve lubrication conditions.
After installing the Shiyi@ intelligent filtration system, the hydraulic oil of the A, B, and C line grate coolers stabilized in real-time between NAS3 and 4. Comparing online test data with the SGS third-party lab reports, the cleanliness test results varied by only ±1 grade, showing extremely high accuracy.
Solution
Hydraulic oil station: Install Shiyi@ Intelligent Oil Filter FF
27-54 V-E2DZXJC
Customer requirements:
The mobile app can browse inspection data simultaneously
Remotely check the lubrication status of the grate cooler, accessible on both the computer and
Customer Review:
ShiYi@ Intelligent Filtration System helps customers save on costs for replacing hydraulic pumps, hydraulic cylinders, and hydraulic oil, with a payback time of less than 1 year.
